- All
- Product Management
- News and Information
- Introduction content
- Enterprise outlets
- Frequently Asked Questions
- Corporate Video
- Company Portfolio
-
-
Service industryLiquid measurement and control for oil & gas, food, chemicals, and moreWe have been specializing in precision investment casting of parts for the measurement and control industry for nearly 40 years, offering efficient and highly competitive one-stop solutions that meet the evolving needs of global industry leaders.
High-speed centrifugeThe centrifuge industry demands high product accuracy, superior performance, and complex structural designs. Haosen not only provides customers with manufacturing services but also offers a one-stop solution that includes comprehensive inspections such as dynamic balancing.
Food machineryThe surface of food machinery products must meet the Ra0.4 mirror finish standard. These products are challenging to polish, and after polishing, they must pass a 48-hour neutral salt spray test. Haosen’s customers can rely on us to provide the entire process in-house to meet their requirements.
AerospaceHaosen offers a variety of casting processes and precision machining technologies to produce aerospace components that meet industry standards and customer requirements. We also provide a full range of inspection services to ensure product quality. By offering customers a one-stop solution, we can guarantee competitive product pricing, timely delivery, and high-quality products.
新闻 -
-
Manufacturing process3D printing3D printing is used in new product development, shortening the R&D cycle and eliminating the need for mold making, thereby ensuring timely delivery for Haosen Precision Casting’s new product development.
Mold manufacturingThe Mold Department is the first step in our company’s product manufacturing process. Currently, the department has 27 employees who are proficient in a full range of processes, including design, process engineering, turning, milling, grinding, CNC machining, three-coordinate measurement, electrical discharge machining (EDM), wire-cutting, precision boring, and fitting work. This enables us to comprehensively handle the entire process—from design to production and assembly of molds and tooling. Our design and machining personnel are highly experienced, each with over 10 years of industry experience. The products we manufacture and produce include: precision casting molds, small stamping dies, rubber molds, plastic molds, part-processing fixtures, measuring tools, as well as molds and tooling for aerospace-related components.
Investment castingInvestment casting is one of the most sophisticated casting processes. While producing parts with intricate structures, it also achieves high dimensional accuracy and excellent surface quality.
Precision machiningPrecision machining encompasses processes such as turning, milling, boring, drilling, electrical discharge machining (EDM), engraving, grinding, and other techniques. It is a process in which material is removed from a workpiece through mechanical operations to produce precision parts that meet stringent dimensional accuracy, geometric tolerances, and high surface quality as specified in the drawings.
新闻 -
-
-
- All
- Product Management
- News and Information
- Introduction content
- Enterprise outlets
- Frequently Asked Questions
- Corporate Video
- Company Portfolio
Contact Us
Contact Us
Xi'an Haosen Precision Casting Co., Ltd.
Address: No. 28, Lantian Road, High-Tech Industrial Base, Yanliang District, Xi'an City, Shaanxi Province
Online Message
If you would like to request a quote or receive a free consultation, please contact us.
Please fill in the correct information, and we’ll get in touch with you as soon as possible!
Frequently Asked Questions
QWhat is the commonly used production process at Haosen?
Precision casting using medium-temperature wax investment molds integrated with CNC machining.
QWhat are the application areas of Haosen’s products?
Industrial automation instruments, such as flow meters, pressure gauges, level gauges, liquid-level meters, and analytical instruments;
QWhat materials does Haosen primarily produce?
1. Primarily stainless steel castings, including precision castings such as duplex stainless steel;
2. Blade materials (such as 1Cr13, 1Cr11MoV, etc.);
Nickel-based, cobalt-based alloys, and high-temperature alloys of various grades (including K4169, Hastelloy, Monel, etc.)
QWhat exactly are instruments and meters?
QPrecision Casting Technology Requirements
For example, in precision sand-mold casting, factories engaged in mass production should create conditions for adopting technologically advanced molding and core-making methods. Older-style shake-type or vibration-pressure molding machine production lines have insufficient productivity, involve high labor intensity for workers, generate significant noise, and are therefore ill-suited to the demands of mass production; thus, they should be gradually upgraded. For small castings, horizontal-parting or vertical-parting boxless high-pressure molding machine production lines can be used—these offer high production efficiency and occupy a relatively small footprint. For medium-sized castings, various box-type high-pressure molding machine production lines and air-impulse molding lines can be selected to meet the requirements of rapid, high-precision molding. As for core-making methods, highly efficient techniques such as cold-box cores, hot-box cores, and shell cores can be employed.
For medium-batch large castings, resin self-hardening sand molding and core making can be considered.
For heavy castings produced in small batches and single pieces, manual molding remains an important method. Manual molding is highly flexible and can accommodate a wide range of complex requirements without demanding extensive process equipment. It can utilize various types of molds, including water-glass sand molds, VRH-process water-glass sand molds, organic ester water-glass self-hardening sand molds, clay dry molds, resin self-hardening sand molds, and cement sand molds. For heavy castings produced in single-piece quantities, the pit-mold casting method offers low costs and rapid production start-up.
For standardized products manufactured in large batches or for long-term production, the multi-box molding and split-box molding methods are particularly suitable. Although initial investments in molds and sand boxes are relatively high, these costs can be offset by savings in molding labor time and improvements in product quality. Casting methods such as low-pressure casting, die casting, and centrifugal casting, due to the high cost of equipment and molds, are best suited for mass production only. As for specific casting conditions, take, for example, the production of large machine tool beds: generally, the group-core molding method is employed, eliminating the need to fabricate patterns or sand boxes and instead assembling the core directly in an excavation pit. In contrast, another factory might opt for the sand-box molding method, fabricating patterns separately.
Different enterprises have varying production conditions—including equipment, facilities, and employee qualifications—as well as distinct production practices and accumulated experience. Therefore, when selecting products to manufacture, it’s essential to take these conditions into account and determine which products are suitable and which are not (or cannot be) produced. The precision requirements and costs differ depending on the casting method used; likewise, initial investment and productivity levels vary, leading to differences in overall economic benefits. To achieve high volume, speed, quality, and cost-effectiveness, it’s crucial to consider all these factors comprehensively. Before finalizing a casting method, conduct a preliminary cost estimation to identify the method that offers the highest economic returns while still meeting the required specifications for the castings.
QComparative Characteristics of Precision Casting Methods
Precision casting employs specific methods, and this is a crucial question. Additionally, we can gain insight into specialized processing techniques and the distinctive features that are particularly relevant to precision casting—these are the primary approaches we use for detailed decomposition and casting. The construction and discovery of these forms enable us to develop a range of product strategies at a certain level. To this end, we must adopt a complementary approach that leverages our respective strengths to formulate rational strategies tailored to the unique performance characteristics of precision casting. In terms of general-level complexity and advantages, the continuous processing allows us to develop casting forms and features in an unconventional manner. Thus, we are compelled to employ novel methodologies and specific conceptual frameworks to provide appropriate explanations and clarify common casting scenarios. These approaches represent a level of detail and variety that goes beyond typical precision-casting practices. Such changes allow our casting types to maintain both scalability and potential for further exploration. Moreover, the resulting coatings should highlight the specific characteristics we possess, and our manufacturing scales, while expanding, also exhibit a degree of harmonious adaptability. To a large extent, the classification of characteristics we require is characterized by non-definitional expansion and general follow-up exploration—a fundamental feature we consistently uphold.
The key adjustment method in precision casting is our focus on distributed measurement, which also highlights the advantageous nature of our position in tackling a significant challenge. At the precision level, what we should pay attention to is using appropriate core-pulling mechanisms tailored to different product structural types—only such products meet our customers’ needs.
QPrecision casting, also known as investment casting.
Castings produced by sand casting often exhibit poorer precision, surface finish, material density, metallographic structure, and mechanical properties. Therefore, when higher performance requirements are needed for castings, other casting methods—such as investment (lost-wax) casting, die casting, low-pressure casting, and others—should be employed. The following is an introduction to these methods, prepared by our company’s editorial team:
Characteristics and advantages of precision casting:
Precision casting, also known as investment casting, has the following characteristics when compared with other casting methods and part-forming techniques:
1. The castings feature high dimensional accuracy and fine surface roughness. The dimensional accuracy of the castings can reach grades 4 to 6, and the surface roughness can be as low as 0.4 to 3.2 μm. This significantly reduces the machining allowance for castings and enables zero-allowance manufacturing, thereby lowering production costs.
2. Castings with complex shapes that are difficult to machine using other methods can be produced. The dimensions of the casting contours range from a few millimeters to over a thousand millimeters, with the thinnest wall thickness as low as 0.5 mm and the smallest hole diameter below 1.0 mm.
3. No restrictions on alloy materials: Precision casting can be used to produce a wide variety of materials, including carbon steel, stainless steel, alloy steel, copper alloys, aluminum alloys, high-temperature alloys, titanium alloys, and precious metals. Precision casting is particularly well-suited for alloy materials that are difficult to forge, weld, or machine.
4. High production flexibility and strong adaptability. It can be used for both large-scale production as well as small-batch or even single-piece production.
In summary, precision casting boasts advantages such as small investment scale, large production capacity, low production costs, simplified processes for complex products, and rapid return on investment. As a result, it enjoys a favorable position in competition with other processes and production methods, and its future prospects are bright.
QWhat materials are used in precision casting?
What materials are typically used in precision casting?
In precision casting, we can use materials such as stainless steel, carbon steel, and alloy steel—all of which are suitable for precision casting. However, the specific choice ultimately depends on the particular circumstances.
Precision casting, often abbreviated as "precision casting," is a specialized casting method. Generally speaking, parts produced through precision casting do not require further machining, as this process can achieve highly accurate shapes and relatively high casting precision. However, depending on the product requirements, we can also subject these parts to heat treatment and cold working. The main types of precision casting include investment casting and die casting.
Address: No. 28, Lantian Road, National Aviation High-Tech Industrial Base, Yanliang District, Xi'an City, Shaanxi Province
