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Mold manufacturing

Mold manufacturing


Mold Department

 

The mold department is the first step in the production process of our company's products. The mold department currently has 27 employees, and has complete processes such as design, process, turning, milling, grinding, CNC, three-coordinate, electric spark, wire cutting, fine boring, fitter, etc., which can fully independent the whole process of mold and tooling design and production assembly. Design and processing personnel experience, working time are more than 10 years. Manufacturing and production products, involving: precision casting molds, small blanking molds, rubber molds, plastic molds, parts processing tooling, measuring tools, aerospace supporting products molds and tooling.
 

Process Introduction

 

Investment casting mold is different from the metal mold, according to the drawings to establish a model and shrinkage ratio design, and then the mold structure design, and then the processing process design, manufacturing, assembly, mold testing. It is usually used to produce parts with complex shapes and high dimensional accuracy and surface quality requirements. Complex with cavity parts, the use of urea core, ceramic core, water soluble wax and other processes.

 

Haosen

Processing Equipment

 

Turning, milling, grinding, CNC, three coordinates, EDM, wire cutting, fine boring, fitter and other complete processes, can be fully independent of the mold, tooling design and production assembly process.

Milling machine used in general rough machining

Milling machine used in general rough machining

Precision boring machine, applied to precision hole machining accuracy 0.01

Precision boring machine, applied to precision hole machining accuracy 0.01

EDM machine tool, machining mold cavity, precision can reach 0.005

EDM machine tool, machining mold cavity, precision can reach 0.005

CNC lathe, machining accuracy 0.015

CNC lathe, machining accuracy 0.015

Surface grinding machine and cylindrical grinding machine, processing mold tooling plane and outer circle and inner hole, the accuracy can reach 0.01

Surface grinding machine and cylindrical grinding machine, processing mold tooling plane and outer circle and inner hole, the accuracy can reach 0.01

Carving machine and machining center, the main processing mold cavity, electrode and so on. Accuracy can reach 0.015

Carving machine and machining center, the main processing mold cavity, electrode and so on. Accuracy can reach 0.015

Three-coordinate detection of mold cavity, accuracy of 0.005

Three-coordinate detection of mold cavity, accuracy of 0.005

Fitter Die Assembly

Fitter Die Assembly

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Ability

 

We can manufacture precision casting molds, small blanking molds, rubber molds, plastic molds, parts processing tooling, measuring tools, molds and tooling for aerospace supporting products.

Materials of molds and fixture

 

Mold and fixture materials generally use aluminum 7075 aluminum 6082 aluminum 6061 copper H62 steel P20, SKD11 S136H H13 Cr12MoV 30CrMnSiA, etc.

Injection mould

Injection mould

Blanking die

Blanking die

Stretching die

Stretching die

Die casting mould

Die casting mould

Sand casting mould core

Sand casting mould core

Disposable cup, plastic

Disposable cup, plastic

Low temperature wax casting mould

Low temperature wax casting mould

Medium temperature wax precision casting mold

Medium temperature wax precision casting mold

Clamp 1 Die 4 Cavity

Clamp 1 Die 4 Cavity

Flange 1 Die 4

Flange 1 Die 4

Shell mould cavity

Shell mould cavity

Tooling measuring tool

Tooling measuring tool

Tooling measuring tool

Tooling measuring tool

Tooling measuring tool

Tooling measuring tool

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